Cut models of photo voltaic cell assembly

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Cut Models of Photovoltaic Cell Assembly
Cut Models of Photovoltaic Cell Assembly
Cut Models of Photovoltaic Cell Assembly

Overview

Cut Models of Photovoltaic (PV) Cell Assembly are physical teaching aids that show the internal structure and assembly process of solar cells and modules. These cutaway models demonstrate layers such as the glass cover, encapsulant (EVA), solar cells, backsheet, junction box, and mounting frame — enabling clear visualisation of how PV modules are constructed and packaged.

The models are ideal for classroom demonstrations, hands-on training, and lab exercises where students and trainees learn module fabrication, cell interconnection, lamination basics, and failure modes.

Product Range

★ Single-cell cut model (monocrystalline/polysilicon)
★ Multi-cell cut model showing series/parallel connections
★ Full-module cross-section (glass–EVA–cells–backsheet)
★ Module with junction-box cutaway and wiring details
★ Laminated module mock-up with transparent layers for study

Key Features

★ Clear, labelled layers for easy identification
★ Durable materials with transparent sections for viewing
★ Shows cell interconnects, busbars, tabbing ribbons, and solder joints
★ Detailed junction box and bypass diode illustration
★ Scaled models for single cell, string, and module level learning
★ Portable, bench-top friendly and ideal for classroom use
★ Supplied with explanatory chart and maintenance notes

Applications

★ Teaching PV module structure and manufacturing steps
★ Hands-on training for technicians and solar installers
★ Quality-control and failure-mode demonstrations (hot spots, delamination)
★ Customer education displays in showrooms and workshops
★ Research and development visual aid for module design changes

Learning Outcomes

★ Identify and explain each layer of a PV module and its function
★ Understand cell interconnection (series/parallel) and module wiring
★ Recognize common manufacturing defects and causes of performance loss
★ Practice assembly sequencing and basic testing of module components
★ Correlate physical construction with electrical behaviour and safety considerations
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